Different Types of Emulsifiers

Different Types of Emulsifiers

2022-07-21 11:06:18

Nowadays, with the gradual improvement of the emulsification process, the emulsifier is more and more widely used. As a special emulsification mechanical equipment, the core working principle of the emulsifier is to generate a strong centrifugal force through the high-speed rotation of the rotor to roll the material into the stator and rotor. In the working chamber, it is thrown out of the stator hole by shearing to complete a cycle. Due to the high-speed operation of the emulsifier motor, the material liquid is subjected to hundreds of thousands of times of shearing, hydraulic shock, and eddy current tearing per minute, so Mixing, dispersing, emulsification and homogenization are completed in a short time, and homogenization and refinement are achieved in an instant.

 

In the field of modern mixing industry, the types of emulsifiers are generally defined according to the different parts of the heart. They can be generally divided into vacuum emulsifiers, pipeline emulsifiers and kettle bottom emulsifiers. The following will focus on explaining emulsifiers. of three types.

 

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Types of Emulsifiers

 

Vacuum emulsifier: The vacuum emulsifier refers to the emulsification equipment that can emulsify and shear materials in a vacuum state. distributed to another phase. It uses the strong kinetic energy brought by the machine to make the processed materials in the narrow space of the stator and rotor, and withstand the combined effects of hundreds of thousands of hydraulic shears per minute, centrifugal extrusion, impact and tearing, etc., so that the processed materials are uniformly emulsified. dispersion. After a high-frequency cycle process, a high-quality product that is free of bubbles, stable and delicate is produced.

 

Pipeline emulsifier: Pipeline emulsifier is an emulsification equipment that can be continuously produced online. It is mainly used in industrial production to achieve the effect of product dispersion, emulsification and homogenization. The pipeline emulsifier is composed of multi-layer dual-matched rotating stators. The rotor has strong kinetic energy due to its very high linear speed and high-frequency mechanical effect, so that the material is sheared, centrifugally squeezed, and squeezed in the precise gap between the rotor and the stator. The combined effect of liquid layer friction, impact tearing and turbulence can achieve the effect of emulsification.

 

Kettle bottom emulsifier: Kettle bottom emulsifier is a kind of crushing, emulsification and homogenization equipment. It is usually installed at the bottom of reaction kettle and tank. It usually operates at the same time as vertical emulsifiers, pipeline emulsifiers, etc. Solve problems that cannot be solved by other equipment, such as crushing and emulsification of sediments at the bottom of the kettle. Driven by the motor, the high-speed rotating rotor quickly sucks the material at the bottom of the kettle in both directions, and the stator working area is subjected to severe mechanical movement and hydraulic shearing in a very narrow gap, causing the material to be sheared, torn, and broken. At the same time, it can quickly mix and homogenize with the middle and high-level materials, and more effectively cooperate with the vertical emulsifier to complete the process of emulsification, homogenization, pulverization, and mixing reaction.

 

Conclusion

 

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